Honeywell’s SMART Position Sensor portfolio includes one of the most accurate and durable non-contact positioning devices available in the industry. The SMART Position Sensor Arc Configurations, which join the 75 mm and 225 mm Linear Configurations launched in December 2009 and October 2010, respectively, sense the position of a magnet relative to a sensor in the following sensing ranges:
• 0° to 100°
• 0° to 180°
Value to Customers
(
= competitive differentiator)
Reliable, durable
Easy to
install
Cost
effective
Adaptable
Lightweight
Self-diagnostics
feature can reduce equipment downtime
Rugged
Flexible
Accurate
Combined patented
MR sensor and ASIC technology enhances performance
Transportation
• Aerial work lift platforms: May be used to provide boom angle position which helps to
prevent tipping on inclines and keeps the equipment within a safe extension range (envelope control),
enhancing operator and bystander safety.
• Front end loaders: May be used to automate repetitive motion sequences, such dig-dump-dig,
which then require only a single hit of a joy stick to repeat, improving efficiency and reducing operator
stress. May also be used to provide bucket height position restriction which helps to avoid overhead power
lines or other obstacles in the area (envelope control), enhancing operator safety.
• Diggers/excavators: May be used to provide digging arm position in order to provide
real-time survey information along with the GPS (Global Positioning System) mounted on the digging equipment.
A SMART Position Sensor Arc Configuration sensor is mounted on the digging arm. This position information is
sent to an electronic control unit which uses this input, along with the location input from the GPS, to
provide data on the equipment position and location, as well as hole width and depth, eliminating surveyor
costs. The control unit can also calculate and convey cab/digger alignment to the operator in the cab,
eliminating the need for the operator to twist his/her head to see the digger, especially in uneven
environments, enhancing operator safety.
• Scissor lifts: May be used to provide lift angle, helping to ensure the platform is in an
optimal position, enhancing operator and bystander safety.
• Refuse trucks: May be used to monitor the angle of a truck’s twin dumpster lifting arms.
May also be used to provide position to the operator inside the cab who uses a joystick to manipulate
automated reach arms to accurately pick up and empty smaller trash cans. One sensor can replace at least
three proximity sensors, providing absolute position versus approximate position. The sensor’s non-contact
technology increases product reliability and life in these dirty, tough environments.
• Mobile cranes: May be used to provide wheel angle on the mechanically-linked axes to help
ensure equal tire wear, extending expensive tire life and saving replacement costs. Information may also be
used to provide optimized, restriction-free wheel turning, especially in muddy construction sites, helping to
prevent stuck equipment. The non-contacting technology on this equipment provided by this sensor is preferred
by equipment renters.
• Timber harvester/processor equipment: May be used to provide continuous cutter arm angle
to the on-board computer as the equipment processes the decreasing tree length, allowing the tree diameter
and lumber volume to immediately be determined. Information also helps to ensure the floating cab is aligned
with the cutter head, eliminating the need for the operator to twist his/her head, improving efficiency,
enhancing operator safety and reducing operator stress.
• On-board loader weighing systems: May be used to provide loader bucket angle in order to
help determine on-the-spot content weight which eliminates wasteful and time-consuming dumping onto a
separate weighing site before loading into the truck bed, helping to prevent overloads, and saving fuel and
labor costs.
Industrial
• Telescoping conveyor systems: May be used to provide conveyor elevation which helps to
ensure the conveyor is at the optimal height to provide the correct mix of falling material containing uneven
particles (i.e., dirt, gravel, ore) as it is processed off the conveyor into piles. This sensor’s durable and
reliable non-contacting technology increases product life in these harsh environments.
• Automated touchless vehicle wash systems: May be used to provide position of the water
spray arm that runs the length of the vehicle during the wash cycle, allowing the system to know when the arm
has reached the end of the vehicle. This durable, IP67-sealed sensor replaces the proximity sensors that are
currently used in this harsh environment, providing greater reliability and longer product life.
• Power generation: May be used to provide switching contact angle, ensuring contact has
moved to the correct position through its 0° to 90° range. Information may also be used to determine contact
speed, helping to identify slower contacts that may be wearing out, preventing possible catastrophic power
failures.
• Rail-road crossing arms: May be used to provide crossing arm position, enhancing traffic
safety. This sensor’s non-contact technology increases reliability and product life in this harsh
environment.
Military
• Remote weapon systems: May be used to provide weapon elevation for a variety of
targeting functions (i.e., 180° gun turret positioning, no-fire above a specified elevation) that may be
controlled through a remote joy stick, helping to ensure firing accuracy.
• Chassis suspension systems: May be used to provide chassis position height which helps to
ensure a level platform for the mounted equipment (i.e., gun/anti-aircraft missile system, mobile hospital),
helping to ensure proper operation. This sensor’s non-contact technology provides long product life in these
rugged operating environments.
• Military vehicle door position: May be used to provide position (open/close) of heavy,
hydraulically-controlled doors. One sensor can replace the four limit switches currently used, significantly
reducing set-up time, especially among different vehicle configurations.
Aerospace
• Ground-based solar panels: May be used to provide elevation and azimuth, enhancing
control and operation.
• Ground-based satellite dishes: May be used to provide elevation and azimuth, enhancing
control and operation.
Medical
• Robotically-assisted surgery equipment: May be used to provide position of the robotic
arms that hold the articulated instrument tips, allowing the precise control that enables revolutionary
minimally invasive surgical procedures.
• Patient bed elevation: May be used to monitor backrest elevation which helps to ensure
proper angle, as well as automatic notification in the event the elevation exceeds or falls below a
prescribed value, helping to ensure optimal backrest position as prescribed by individual patient’s medical
condition.
